KolliPack

Palletization

Palletization Tool

Manual or catalogue box and pallet selection, ranked palletization patterns, and 3D rendering.

How to use this tool Inputs, stacking limits, result interpretation, and practical palletization checks.

What the tool does

The Palletization Tool estimates how many identical cartons fit on a pallet footprint and how many layers can be stacked within the allowed height.

Required inputs

  • Carton length, width, and height in mm.
  • Pallet length, width, and height in mm.
  • Max stack height in mm: the finished palletized-load height, including the pallet.
  • Optional carton weight and max bottom-carton load in g.

How to read the result

Total cartons Cartons/layer Layers Pallet floor usage Stack volume usage

The first option is the best ranked result. You can click another result row to redraw a different pallet pattern.

Good engineering practice

  • Use external carton dimensions when checking pallet capacity.
  • Include pallet overhang only when it is explicitly allowed by handling and transport rules.
  • Validate load stability, wrapping, fork handling, and customer-specific restrictions before release.
The 3D view is a clean engineering estimate. Final pallet approval should still consider real carton strength, center of gravity, transport vibration, and warehouse handling.
Carton / Box
Use manual carton dimensions or select a BOX/CRATE from the packaging catalogue. Dimensions are in mm.
Advanced carton parameters
Optional weight and compression settings for bottom-carton load checks.
Show / hide
Optional. Used for the bottom-carton load check.
Optional. Leave empty when no compression limit is known.
Pallet
Use manual pallet dimensions or select a PALLET from the packaging catalogue. Dimensions are in mm.
Default: 150 mm
Advanced parameters
Optional pallet overhang settings.
Result
Recommended pallet layout with practical capacity, height, and load indicators.
Enter carton, pallet, and max stack height values, then run analysis to generate the recommended pallet layout.